Simpli-Mat™

Simpli-Mat™ 900 is a modular straight running mat-top plastic belt conveyor system for assembly and packaging production lines. Components are the same as used in the Simpli-Mat™ 2400. Simpli-Mat™ 900 is a more cost effective solution when bends are not required.

Simpli-Mat™ 2400

Simpli-Mat™ 2400 is a modular side-flexing mat-top plastic conveyor system for assembly and packaging production lines that require bends. The unique chain design allows a 2.2 to 1 turning radius. Components are designed to allow for quick assembly and re-configuration. A wide range of components offer maximum conveyor flexiblity at a very competitive price.

Standard Features

• Aluminum extrusion designs allow for quick assembly, re-configuration and the addition of accessories
• Low-cost, high performance modular product guide systems
• Wide selection of conveyor chains
• Durable construction
• Heavy-duty drive and idle assemblies
• Chain return roller system provides for ample chain catenary and allows for long chain pulls
• Simpli-Mat™ 2400 can be used in applications requiring 45° & 90° bends

Rapid Automation

Mat-Top Modular Plastic Belting

Conveyor belts are made of plastic modules that are assembled in an interlocked, bricklayered pattern with full-lenght hinge rods. This inherently strong design is combined with a positive sprocket drive and tracking system which maintains proper belt alignment, reduces maintenance time and costs, and can lower overall power consumption. Chain in available in a variety of styles, materials and colors. The most common chain material is Acetal because it offers good fatigue endurance and resilience, making it an excellent choice when accumulating product. Polypropylene is a lower-cost alternative when accumulation and resilience to rough handling is not required. Listed below are the most common chain selections. Consult factory for other options.

Series 900

Flat Top Offers a thick surface for a long service life. It's small, 1" (25.4mm) nominal pitch facilitates smooth operation with minimal chordal action, dead plate gap and speed pulsation.
Flush Grid Top This strong 1" (25.4mm) nominal pitch belt features fully flush edges and a 38% open area.
Square Friction Top Two-material chain module provides a high friction surface without interfering with carry ways and sprockets. Used for inclined and declined applications.

Series 2400

Radius Strong, versatile belt with small holes, 42% open area and a 2.2:1 turning radius. Durable and easy to clean. Small pitch allows tight transfers of delicate products.
Radius Friction Top Rubber is bonded to the top surface of interior modules and provides a friction top surface for inclines and declines and declines. Only available in polypropylene.
Radius w/ Roller Inserts Designed for low back pressure accumulation in applications requiring a radius belt. Offers 42% open area and a 2.9:1 turning radius. Wide roller-to-rod contact area means less water.

Modular Product Guides
Product guides can be easily configured to accomodate a range of product sizes and shapes. Once assembled, the guides can also be easily adjusted as the conveying requirements change.

Drive Assembly Modular drive assemblies come preassembled and includes 5.1 pitch sprockets on a 25mm bored and keyed shaft. Safety covers are provided for transmission driven gear-motor.
Idle Assembly Modular idle assemblies come preassembled and includes 5.1 pitch sprockets on a 25mm bored and keyed shaft.
Body Sections Body sections come preassembled from .25 meters to 3 meters and include wearstrips, return rollers and connecting strips.

Bends Turns come preassembled and are both 45° and 90° bends and include wearstrips and connecting strips.
Leg Supports Extruded leg supports are available in a variety of standard dimensions from 24" to 42" and include adjustable polyamide feet.
Guide-work A variety of standardized guide-work options are offered that provide multiple configurations depending on your application.